automated systems for gears

GearScan 500 system provides ease-of-use achieved with full automation but with the size, cost and simplicity of a manual gauge.

GearScan 500

GearScan 500 is an automated grinding burn and heat treatment defect detection system. It is designed for quality control needs of small to medium sized gears.

GearScan 500

  • Programmable measurement positioning with EasyGear software
  • Sensors can be changed with quick coupling without any tools, by only unplugging and plugging in the sensor connector

Standard system features

  • Control panel with:
    • Lamp test button
    • Stop measurement button
    • Reset button
    • Control power off button
    • Door open light
  • Emergency stop
  • Chuck RÖHM KRF 125
  • Sensor carrier
    • Automated X and Z linear movements
    • Automated A and T rotations
  • Integrated cabinet for Rollscan and PC
  • Integrated electric cabinet with main switch
  • Signal light tower
  • Sliding door with safety switch
  • Enabling switch for manual drive
  • Keyboard and monitor mount (Ergotron)
  • Storage


  • Tailstock
  • EasyGear: Other language module
  • EasyGear: Offline simulation
  • Light curtain safety system
  • Scale for part recognition
  • 2D code reader
    • ViewScan option: 2D code reader module
  • ViewScan: Other language module
  • Documentation in local language

Mandatory accessories

  • Area to be measured defines size and shape of the Barkhausen noise sensor. One system can be equipped with several different kind of gear sensors. Read more about our sensors: Barkhausen noise sensors



GearScan 500 dimensions