For Gears

GearScan 500 is an automated grinding burn and heat treatment defect detection system. It is designed for quality control needs of small to medium sized gears.

  • GearScan 500 system provides ease-of-use achieved with full automation but with the size, cost and simplicity of a manual gauge
  • Programmable measurement positioning with EasyGear software
  • Sensor fixture can be changed easily without any tools by the manual tool changer

More Information

Standard system features

  • Control panel with:
    • Lamp test button
    • Stop measurement button
    • Door lock/unlock button
    • Reset button
    • Mode auto/manual
    • Control power off button
  • Emergency stop
  • Chuck assembly 125 mm, clamping ring model
  • Sensor carrier
    • Automated X and Z linear movements
    • Automated A axis
    • Manual tool changer for fast and accurate sensor fixture change
  • Gear sensor fixture for GearScan 500
    • Automated T axis
    • Quick coupling for the Barkhausen noise sensor
  • Integrated cabinet for Rollscan and PC
  • Integrated electric cabinet with main switch
  • Signal light tower
  • Sliding door with safety switch
  • Enabling switch for running the system in manual mode while the door is open
  • Keyboard & monitor support arm
  • Storage cabinet

Options

  • Manual tailstock for GearScan 500
  • EasyGear option: OD and face measurement module
  • German language option for EasyGear
  • Spanish language option for EasyGear
  • Swedish language option for EasyGear
  • EasyGear: Offline simulation
  • 2D code reader option:
    • 2D code reader
    • ViewScan option: 2D code reader module
  • ViewScan: Other language module
  • User manuals in local language
  • Technical documentation in local language

Mandatory accessories

Analyzers:

Barkhausen noise system requires analyzer:

Sensor:
  • Area to be measured defines size and shape of the Barkhausen noise sensor. One system can be equipped with several different kinds of sensors. Read more about our sensors: Barkhausen noise sensors
Software:

Dimensions

GearScan 500 dimensions

We're ready to help you with your gear inspection challenges

Our engineers will answer any questions you have and recommend the best system for your application