Sensors

Barkhausen noise sensors are available in many different types, shapes and sizes, as contact or non-contact types.

RoboScan Hypoid measuring pinion

General features of the sensors are defined in sensor type number. The sensor type number only specifies the general features of the sensor, not the dimensions and appearance.

Barkhausen noise sensor types.

Number of the channels

Barkhausen noise sensor type: channels

One sensor can have 1-4 channels, or there can be multiple one-channel sensors in one frame. Contact Stresstech for more channel options.

The most common Barkhausen noise sensor channel variations.
The most common Barkhausen noise sensor channel variations.

Sensor types

Barkhausen noise sensor type.

Barkhausen noise sensor for camshafts.

Camshaft sensors, SX-11-XX-YYYYYY

  • For measuring OD surfaces (axial measurement direction)
    • Camshafts (lobes and bearing journals)
  • Suitable for surfaces of different diameters
  • Works with different contact angles
  • For manual, semi-automated and automated use

Barkhausen noise pick-up sensor.

Pick-up sensors, SX-13-XX-YYYYYY

  • For measuring various forms of steel parts
    • Plug taps
    • Drill bits
    • Bearing surfaces
  • Enables measuring complex surfaces and cramped spaces
  • Requires external magnetizing unit
  • Changeable pole pieces enable the sensor to adapt to different part shapes
    • 10 spare pick-up pole pieces are delivered with each pick-up sensor
  • For manual, semi-automated and automated use

Barkhausen noise hand-held gear sensor

Handheld gear sensors, SX-14-XX-YYYYYY

  • For measuring flank and root radius of various gears
  • Minimum radius of root sensor is 0.5 mm
  • For manual use

Barkhausen noise hand-held gear sensor with changeable pole pieces.

Handheld gear sensors, changeable pole pieces, SX-14-XX-YYYYYY

  • For measuring flank and root radius of various gears
  • Changeable pole pieces enable the sensor to adapt to different part shapes
  • 1 spare set of pole pieces is delivered with each sensor
  • Customized pole pieces available
  • For manual use

Barkhausen noise gear sensor for GearScan 500

Gear sensors for GearScan 500, SX-14-XX-YYYYYY*

  • For measuring flank and root radius of various gears
  • Minimum radius of root sensor is 0.5 mm
  • For automated use

*Requires gear sensor fixture for GearScan

Barkhausen noise gear sensor for RoboScan.

Gear sensors for RoboScan, SX-14-XX-YYYYYY*

  • For measuring flank and root radius of various gears
  • Minimum radius of root sensor is 0.5 mm
  • For automated use

*Requires gear sensor fixture for RoboScan.

Barkhausen noise gear sensor for 3D measuring machine.

Gear 3D coordinate measuring machine sensors, SX-14-XX-YYYYYY*

  • For measuring flank and root radius of various gears
  • For automated use

*Requires sensor fixture. Please contact your 3D coordinate measuring machine manufacturer.

Barkhausen noise OD sensor.

OD sensors, SX-15-XX-YYYYYY

  • For measuring OD (outer diameter), OD face (side wall) and groove surfaces
    • Shafts
    • Landing gears (high power)
  • Can be provided with spring loaded sensing pole piece that makes sensor self-aligning (available for several models)
  • For manual, semi-automated and automated use

Barkhausen noise flat sensor

Flat sensors, SX-16-XX-YYYYYY

  • For measuring flat level surfaces of various parts
    • Narrow version for e.g., bearing surfaces and surfaces between camshaft lobes
  • High power flat sensor for measuring through coatings
  • Suitable for plane surfaces
  • For manual, semi-automated and automated use

Barkhausen noise general purpose sensor.

General purpose sensors, SX-18-XX-YYYYYY

  • For measuring various surfaces
    • Flat surfaces
    • Concave surfaces
    • Convex surfaces
    • Irregularly shaped surfaces
  • Changeable pole pieces enable the sensor to adapt to different part shapes
    • 1 spare set of pole pieces is delivered with each sensor
    • Customized pole pieces available
  • For manual use

Barkhausen noise ID sensor.

ID sensors, SX-19-XX-YYYYYY

  • For measuring ID (internal diameter), ID face (side wall) and ID groove surfaces
    • Bearings
    • Pump rings
  • Can be provided with spring loaded sensing pole piece that makes sensor self-aligning (available for several models)
  • For manual, semi-automated and automated use

Barkhausen noise crankshaft sensor.

Crankshaft sensor, SX-31-XX-YYYYYY

  • For OD (journal), radius (fillet) and face (side wall) surfaces
    • Crankshafts
    • Shafts
  • Self-aligning
  • For semi-automated and automated use

Measurement direction

Sensor type: Measurement direction.

Sensor measurement direction (orientation) is determined by the magnetization direction. The sample characteristics are representative of the measurement direction.

1 – General, SX-XX-1X-YYYYYY

Barkhausen noise measurement direction: general

2 – Axial, SX-1X-1X-YYYYYY

Measurement direction: Axial

3 –Circumferential, SX-XX-3X-YYYYYY

Measurement direction: circumferential

4 –Point, SX-XX-4X-YYYYYY

Measurement direction: point

5 –Biaxial, SX-XX-5X-YYYYYY

Measurement direction: biaxial

Measurement branch

Measurement type: measurement branch.

Measurement branch determines a measurement technology the sensor uses.

1 – Passive (no longer available),  SX-XX-X1-YYYYYY

  • Compatible with Barkhausen noise analyzer Rollscan 200

2 – Active normal band, SX-XX-X2-YYYYYY

  • Compatible with Barkhausen noise analyzers Rollscan 250, 300, 320 and 350
  • Optimized for 70–200 kHz analyzing frequency
  • Most typical sensor

3 – Active wide band (MicroScan), SX-XX-X3-YYYYYY

  • Compatible with Barkhausen noise analyzers Rollscan 250, 300, 320 and 350
  • For 2–1000 kHz analyzing frequency
  • Typically used with MicroScan software

6 – Barkhausen noise sensor Plus option, SX-XX-X6-YYYYYY

  • Compatible with Rollscan 320 and Rollscan 350 Barkhausen noise analyzers
  • Requires Barkhausen noise sensor Plus amplifier unit
  • Optimized for following operating parameters:
    • Magnetization: 125 Hz
    • Analyzing frequency: 70–200 kHz
  • Two contact points offer more defined analyzing area and the sensor can be made into almost any shape to match smaller and complex surfaces

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