Barkhausen noise measurement automation part 1: Why automate Barkhausen noise measurement?

Barkhausen noise automation have human, technical and industrial factors

Manual vs automated Barkhausen noise measurement

Barkhausen noise measurement can either be performed manually by using a sensor and analyzer, or it can be fully automated to include the production line. There are also solutions for semi-automated measurements when fully automation is not needed. In this article series we will explain how to automate Barkhausen noise measurements, and why. This first article will explain why it’s better to automate Barkhausen noise analysis.

Barkhausen noise systems from manual to fully automated measurements.

Human factors

Operator safety

In many cases Barkhausen noise measurements requires sample handling such as loading and unloading, and sample movements for the measurement. The heavier the samples get, the more dangerous they become for manually handling with human force. Sample loading and movements can be fully automated to eliminate operator risk.
The Barkhausen noise systems have been specifically designed to keep the operator’s safety in check. This is done by increasing the systems automation level, which in turn decreases the probability of human error, causing injury or harm.

Ergonomics

Manually performing the Barkhausen noise measurement is a monotonous task. As it is well known, monotonous tasks have detrimental effects on human physical health. Depending on the sample, manual measurement might require difficult working positions. However, with some simple samples, manual measurements can be performed with good ergonomics and in some cases just small manual on semi-automated sample handling equipment is enough.

RoboScan with a user.
Ergonomic working position with RoboScan.

Resources

Automated Barkhausen noise systems are currently being developed with a focus on replacing mundane tasks. These types of tasks, can be better handled by an automated system than a person, thus freeing up person the to do more important things.
When Barkhausen noise data is analyzed manually, it requires an operator that’s familiar with the phenomenon. With automated measurements, data analysis can be forwarded to somebody else than the operator. The System can be configured with an alarm system when there are non-acceptable measurement results or even give a warning before the limits are exceeded.

RoboScan L with operator display.
RoboScan L with operator display.

Technical and industrial factors

Repeatability and accuracy

Barkhausen noise is a sensitive method. Any contact between the sample and the sensor can impact the measurement data. Scanning a surface with a hand-held sensor is possible but requires an experienced and precise operator. The different kinds of manual or automated sensor fixtures and holders increases accuracy and decreases variation caused by the operator. Robotized systems with fully automated measurements provide the most repeatable and accurate results.

Measurement time

When automation level of the Barkhausen noise system increases, the following parameters can be optimized for minimal cycle time:

  • Scanning speed
  • Automated sample loading and unloading
  • Automated sample clamping
  • Automated measurement routes
  • Measuring with multiple channels simultaneously.
  • Automated sensor change when different kind of surfaces are measured or simultaneous measurement of different kind of surfaces.
Barkhausen noise sensor measuring a gear.
RoboScan S with automated sensor change option.

Minimum down time

Automated system can be programmed to monitor system condition and its maintenance needs. For example Barkhausen noise sensors master sample procedure can be automated to save time and predict any service needs. Automated sensor cleaning is a common feature in the automated systems.

Maximum sample variations with one system

With hand-held sensors it is possible to measure different kinds of samples. This is also possible with robotized systems where one system can be equipped with different kinds of Barkhausen noise sensors and sample handling options. Sensor changes can be automated, or sensors can be changed manually with quick coupling.


Read more about Barkhausen noise technology here and systems here .